Pumping Technologies
Integrated Water Intake, Transfer & Flood Management Systems
Water management systems are critical infrastructure components in industrial, municipal, agricultural, and energy-related projects where large flow rates, variable water levels, and continuous operation are required. Mechasol Water Technologies delivers engineered water intake, pumping, transfer, and control solutions designed to operate reliably under challenging environmental and hydraulic conditions.
Unlike conventional fixed pumping stations, Mechasol systems focus on flexibility, rapid deployment, minimized civil works, and optimized life-cycle cost, offering significant advantages in projects where water levels fluctuate or permanent structures are impractical.
System Engineering Philosophy
Mechasol Water Technologies are developed using a system-based engineering approach, not as standalone equipment. Each project is engineered based on:
Site-specific hydraulic analysis
Required flow rate, head, and operating envelope
Water quality (sediment, debris, salinity, corrosion potential)
Environmental and seasonal water level variations
Installation constraints and maintenance accessibility
This methodology ensures that every solution is tailored to real operating conditions, rather than theoretical assumptions.
Floating Pump Systems
Core Technology & Strategic Advantage
Floating pump systems are the cornerstone of Mechasol Water Technologies, offering a highly adaptable alternative to traditional fixed intake pumping stations.
Why Floating Pumps?
Conventional pumping stations require:
Extensive civil works
Fixed intake elevations
High construction time and cost
Floating pump systems eliminate these limitations by allowing the pump to automatically follow water level variations, ensuring stable hydraulic performance regardless of seasonal or sudden level changes.
Floating Pump System Architecture
A typical Mechasol floating pump system consists of:
Floating platform (pontoon system)
Pump unit (axial or mixed flow)
Drive system (electric or hydraulic)
Intake screen and debris protection
Discharge piping and flexible connections
Mooring and anchoring system
Electrical / control interface
Each component is engineered as part of an integrated hydraulic and mechanical system.
Floating Platform & Structural Design
The floating structure is designed to provide:
Long-term buoyancy stability
Resistance to waves, currents, and wind loads
Corrosion protection for harsh water environments
Construction Options
Marine-grade structural steel
Hot-dip galvanized or epoxy-coated surfaces
Composite or HDPE flotation elements (project dependent)
The platform design ensures minimal vibration transmission to the pump, extending mechanical life and improving operational stability.
Pump Technology: Axial & Mixed Flow Pumps
Axial Flow Pumps
Axial flow pumps are selected for:
Extremely high flow rates
Low to medium total dynamic head
Typical Applications
Flood control and emergency drainage
Irrigation and canal water transfer
Large-scale water intake systems
Key Characteristics
High hydraulic efficiency
Large impeller diameters
Smooth flow path to minimize losses
Mixed Flow Pumps
Mixed flow pumps combine axial and radial flow principles, making them suitable for:
Medium head applications
Variable operating conditions
They provide greater flexibility where water levels, discharge head, or operating duty vary over time.
Drive Systems & Power Options
Electric Drive Systems
High-efficiency electric motors
Direct-coupled or vertical shaft arrangement
Suitable for permanent or semi-permanent installations
Hydraulic Drive Systems
Integrated hydraulic power packs
Compact footprint
Ideal for remote locations or mobile applications
Drive selection is optimized based on site power availability, operating hours, and maintenance philosophy.
Intake Protection & Debris Management
Water sources often contain debris, vegetation, and sediments that can damage pumps or reduce performance.
Mechasol floating pump systems incorporate:
Coarse and fine intake screens
Replaceable or cleanable strainer designs
Optimized intake geometry to reduce vortex formation
These measures ensure continuous operation with minimal clogging and reduced maintenance downtime.
Floating Pump Configurations
Modular Floating Pumps
Lightweight and transport-friendly
Rapid installation and relocation
Suitable for temporary or emergency use
Containerized Floating Pump Units
Fully enclosed systems
Protection against weather and environmental exposure
Integrated electrical and control panels
Mobile Floating Pump Systems
Designed for rapid flood response
Easily deployable and recoverable
Minimal site preparation required
Each configuration can be adapted to project-specific flow rates and operating conditions.
Application Areas
Flood Control & Emergency Management
Rapid deployment in flood-prone regions
Stormwater and river overflow control
Disaster response pumping
Agriculture & Irrigation
Large-scale irrigation networks
Canal and reservoir pumping
Seasonal water redistribution
Industrial & Energy Projects
Cooling water intake and discharge
Process water transfer
Mining and heavy industry drainage
Municipal & Infrastructure Projects
Urban drainage systems
Water supply augmentation
Environmental water management
Installation & Maintenance Advantages
Floating pump systems significantly reduce:
Civil construction cost
Installation time
Operational downtime
Operational Benefits
Easy access for inspection and maintenance
No deep excavation or intake structures
Reduced alignment and foundation issues
This leads to lower Total Installed Cost (TIC) and lower Total Cost of Ownership (TCO).
Integration with Mechasol Water Technologies Portfolio
Floating pumps are fully integrated with Mechasol’s broader water technology scope, including:
Intake and discharge piping systems
Control and automation systems
Temporary or permanent water transfer networks
EPC execution and commissioning services
Quality, Reliability & Lifecycle Performance
All Mechasol water systems are designed for:
Continuous duty operation
High resistance to corrosion and abrasion
Long service life with predictable maintenance intervals
Each project is supported by engineering documentation, testing, and commissioning procedures, ensuring performance matches design intent.
Mechasol Value Proposition in Water Technologies
System-based engineering approach
Proven floating pump expertise
Minimal civil works and fast deployment
High-capacity, high-efficiency solutions
EPC, modular, and turnkey delivery capability