Technical Capabilities

Applicable Standards

System Design

Pipe Works

Pressure Vessel

ASME31.3

ASME31.8

DIN 3380

AD 200O-Merkblatt HP 0 and EN ISO 3834-2

PED Certificate

BOTAS Specifications

S. Aramco Specifications

GOST Russian Standards

SHELL Specifications

PDO/OGC Specifications

SONELGAZ Specifications(Algeria)

GASCO Specifications(Egypt)

Local Gas Distribution Companies Specifications and Requirements

ASME 31.1

ASME 31.3

ASME 31.8

ASME B16.5

ASME B16.9

API5L

API6D

NACE MR-01-75

 

ASME SEC VIII Div1

ASME SEC VIII Div2

EN-13445

PD-5500

AD 200O-Merkblatt

PED 2014/68/EU

API 650

API 620

TEMA

 

 

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Softwares Used :​​ 

Autopipe Vessel , PV Elite, AME Tank, Ansys, HTRI , Solidworks, 3D Plant AutoCAD, ​​ Custom design Sheets.

 

Manufacturing Capacity

  • Process Equipment. SS : 150 tons / month

  • Process Equipment. CS :​​ 650 tons / month

  • Max. equipment size: length=49​​ m, dia.= 7m

  • Max. welding thickness achieved: 150mm

  • 300 tons/month (Machinery​​ Spare Part​​ ​​ Production)

 

  • 800 Dia Inches Per Day ​​ with​​ 3​​ facilities ( It is valid for Sch 40 spools )

  • 19.500 Dia Inches Per Month with​​ 3​​ facilities ( It is valid for Sch 40 spools )

  • 30 Pressure Vessel / Month

  • 200 pieces per year Pressure Vessel ( OD between DN250-DN3000 mm ​​ , Filters , HEX etc.)

  • 150​​ tonnes /months Steel Structure Fabrication

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Welding Capability

  • ASME and EN materials can be used in fabrication according to customer request

  • Carbon Steel (SA516 Gr.70, Gr.60, SA285, S235 Jr., P355GH, P265GH, St.37, St.44, St.52, Hardox etc)

  • Stainless Steel & Alloys (304/304L, 316/316L, 316Ti, 317L, 410/410S, 904L, Monel400 , etc .)

  • Duplex and Superduplex Steel (2205, 2304, 2507)

  • Inconel (600, 601, 625) , Monel, Hastelloy (C22, C276) , Incoloy...

  • Clad and/or weld overlay (CS/Cr-Mo + SS) , Others (Al , Cu etc.)

  • All raw materials are supplied from Europe (Dillinger, ThyssenKrupp, Outokumpu, Arcelor Mittal,etc.)

  • Material certifications according to EN 10204 3.1 or 3.2

  • GMAW (MIG & MAG) : Gas Metal Arc Welding

  • FCAW : Flux Core Arc Welding

  • SMAW (MMA) : Shielded Metal Arc Welding

  • SAW : Submerged Arc Welding

  • GTAW (TIG)​​ ​​ : Gas Tungsten Arc Welding

 

Machining Capacity

  • Turning: CNC - NC - Manuel Lathes up to 000 mm machining Diameter &​​ 9500 mm Length​​ 

  • Vertical Turning: CNC Double Column Vertical Turning up to​​ 4800 mm Machining Diameter​​ / 40 tonnes piece

  • Vertical Milling: CNC-NC Machining Centers, up to 6000X4000X1200

  • Horizontal Milling: NC-CNC Milling Machines up to 4000X2500 table sizes, 2000 mm Height​​ 

  • Grinding: Up to 2000X400 Table Sizes.

Sheet Metal ​​ Works Capacity

  • Cutting : 200x3000x24000 mm plasma cutting

  • Bending : T:​​ 100​​ mm , L: 3100 mm for Stainless Steel

  • Bending : T: 150 mm , L: 3100 mm for Carbon Steel

 

Blasting, Painting, Passivation, Pickling

Mechasol serves sand blasting and painting services according to customer request and related specifications in 2000 m2 closed workshop and 9000 m2 open area.​​ Blasting operations can be done with autoatically and manuelly. Mechasol also can give hot dip galvanasing and nicel/chrom coating services with its partner plants.