Mechasol provides its customers not only high-quality products, furthermore we attach importance to an excellent and highly available customer service. Mechasol offer third-party engineering and consultancy based on our specific skills and experience; contractors, manufacturers and oil & gas companies use our knowledge of metering and control systems , pressure vessels , process equipment and other special machines&equipments to design specific solutions for their applications.
All European and American codes as well as the major international ones are well known by our Engineers. This allows Mechasol to issue drawings, data sheets, calculation sheets and operating manuals specifically produced for each contract. All the drawings are obtained by CAD System.
Mechasol provides engineering services for :
Oil & Gas Industry Consultancy & Services
Pressure Vessels
Filters
Seperators
Heat Exchangers
Drums
Columns
Indirect Gas Heaters
PIG Launher & Reciever
Slug Catchers & Knock- Out Drums
Absolute Mist Eliminators
Vane Separators
Air Eliminator / Deaeser
Reactors
Evaporators
Condensate Tanks
Gas & Oil Processing Skids
HIPPS Skids
LACT Skids
Pressure Control Skids
Skids for Loading / Unloading
Pig Launcher and Receiver Station
Compressor Skids
Pump Skid
Pressure Regulating and Metering Skids/Stations
Transmission pipelines (Consultancy, Workshop and Site Aplications)
City distribution networks (Consultancy, Workshop and Site Aplications)
Machinery Industry Consultancy & Services
Plant Construction Consultancy & Services
Defense Industry Consultancy & Services
Labrotory Management Consultancy & Services
Coating & Painting ( Nace level 3 ) Consultancy & Services
NACE Training & Consultancy
SSPC Training & Consultancy
Sand Blasting & Painting Services ( Workshop and Site )
Cathodic Protection Services
Coating Services
Welding Engineering Consultancy
NDE & NDT Services ( Level 2 and 3 )
Lean Manufacturing Consultancy
Management Consultancy
Long-standing industry and technology knowledge allows us to offer a comprehensive range of expertise for these industries.
We assist and support our clients during all project phases with tailor-made consulting and engineering services. Mechasol provides practical solutions in a cost-effective and timely manner.
Mechasol is committed to the highest standard of confidentiality and integrity. We work strictly independent of any licensor, contractor, or maker, and thus represent exclusively the interests of our clients.
Our engineering services include :
Consultancy
Technical and CommercialStudies
Authority Engineering
Basic Engineering
Detail Engineering
Procurement Assistance
Construction, and Commissioning Supervision
Project Management
We support you from the initial idea through the project planning phase to the project execution phase. We know from experience that the project planning phase is a dynamic process. Its main purpose is to clarify whether a business can be developed that satisfies your requirements for profitability, safety, and technical feasibility. Once the project is approved, it moves into the detail engineering phase. The result of this phase is a design package that consists of all drawings and specifications needed to construct the plant. Mechasol integrates detail engineering with procurement assistance to ensure that the fully defined packages will satisfy all the client’s requirements for a successful project.
Our approach to consultancy is to ensure the successful balance between technical, commercial, and regulatory elements of a project. With our expertise, we back up the decision-making process of our clients with neutral and objective consulting services.
Concept development
Scoping
Fact-finding
Data assessment
Project description
Due diligence
Comparison of concepts
Design optimization
Budget Costing
Assessment of Cost Estimation
Cost Estimation
Design and Safety Reviews
Vendor Identification/Qualification/Assessment
Location analysis
Appraisal of existing Facilities
Debottlenecking Strategies
Permitting Strategies
Project Representation
Review of Engineering done by others
Assistance to Project Management
Assistance to Project Leaders
Studies are the working steps on the way from vision to reality of a project. During the project development process, it is necessary to perform several optimization studies (or value engineering) for each project stage.
Mechasol undertakes technical and commercial studies to clarify whether a business opportunity can be developed to satisfy client´s requirements for technical feasibility, safety, and profitability. With our third-party objectivity, we can identify and mitigate project risks.
Feasibility Studies
Conceptual Design
Design Optimization
Economic Studies
Development of a Master Plan, e.g,. a Gas Master Plan
Cost Studies (OPEX/CAPEX)
Risk Studies/QRA
Safety Studies/HAZID/HAZOP
Environmental Studies ENVID/EIA/EA
Life cycle costs/Plant lifecycle
Research & Development
On the way from vision to reality, permitting is becoming more important during project development.
Mechasol has been engaged in numerous Authority Engineering services. Our wide-ranging expertise and knowledge allow us to perform this specific part of a project.
Depending on the country the plant location is intended for, there will be legal requirements to some extent. This can include permissions, implementation operation, and controls.
Based on its experience, Mechasol provides the following authority engineering services:
Pre-Permit Design
Permit Documentation
Steering of Permit Process
Preparation of Safety Report
Preparation of Risk Assessment/Hazard Assessment
Coordination of Interfaces
Preparation of/Assistance in Public Hearing Events
The project planning phase will be completed with the pre-engineering phase. There, the concepts and philosophies of the earlier phases will be developed to a degree of definition that allows project budgets to be accurately assessed and implementation schedules to be set. During this phase, all requirements for the subsequent project phases will be generally defined.
Front End Engineering Design (FEED) packages may be used for obtaining competitive tenders from EPC contractors. You can rely on us: We have long-standing experience with pressure vessel , PRMS and gas processing works for gas handling and processing facilities.
Basic of Design
Process Simulation
Basic Design & Process Calculations
Process Optimization
Design Philosophies
Process flow Diagrams/Material Balance
Design/Selection of Equipment
Equipment Philosophies
Safety Philosophies
Control Philosophies
Operation Philosophies
Process-/Plant Description
Pre-Bid Assistance
FEED Documentation
Detail engineering is the first project execution phase.
A full definition of the project requirements in terms of material and equipment, and construction and installation is developed during this phase. Mechasol integrates detail engineering with procurement assistance to ensure that fully defined packages will satisfy all client requirements for a successful project.
P&I Diagrams
Data Sheets
Specifications
Logic diagrams
Layouts
Descriptions
BID Documentation
QA/QC Manuals
Safety Manuals
Start up Manuals
Operational Manuals
Documentation
With our hands-on experience, we provide a solid basis: We support you in procuring appropriate technical components, during the assembly, and in the commissioning of the gas plant.
Procurement Assistance
Qualification/Selection of Maker/Vendor
BID Preparation
BID Review
Contract Negotiations
Review of Maker Documentation/Interface Control
Quality Control
Expediting
Start up Assistance
Performance Test Assistance
Claim Management
Owner’s Representative
Mechasol organization provides a flexible and fully integrated management team that copes with the numerous challenges during all phases of a project. This organization ensures that all parties involved adhere to engineering specifications, standards, and working procedures established for the project.
The organization also ensures prompt and accurate reporting on all points required for controlling, directing, and steering the project. The project manager or project engineer is the link between the client and Mechasol project team. We provide an expert team of engineers and network partners, both nationally and internationally.
Project Management
Schedule Control
Cost Control
Reporting
Interface Control